Please follow the following procedure:

  1. Check that the bulb is well within its rated lifespan. The published figures are guidelines only, so although a 400-hour lamp will usually last 500–600 hours, if a bulb does fail at 300 hours, it probably just needs replacing. 

  2. Disconnect the power cable from between the lamphouse and the power supply. Inspect the cable thoroughly at both ends, and if any of the pins have become unseated, push them back and ensure that the cable is free from stress when replaced. 

  3. Taking care to wear protective eyewear, remove the bulb from the arc lamphouse following the instructions supplied with the system (copy available on this website).

    Clean the insides of both electrode holders with some fine sandpaper (even a small amount of corrosion can cause striking problems). 

  4. If the steps above don’t work, then either contact us to arrange for a return, or if you would prefer to try to avoid this, then it is worth widening the spark gap between the coils by a few mm. This gap provides an alternative route for the high voltage to bridge in the event of a failed bulb.

    Over time, the impedance across the bulb can increase, and the required size of the gap needs to increase slightly to ensure that the path of least resistance is still across the electrodes in the bulb and not the safety spark gap.

    To widen the gap, either snip the end off one of the wires or bend it slightly to increase the gap between the tips.

 

Spark Gap Illustration for OptoSource Lamphouse

This does sound like a faulty power supply. Please contact us to arrange to have it returned and checked out.

Please do not discard the “faulty” bulbs, as they may well function correctly when the power supply has been repaired.

Brand new lamps are easier to strike, so if the fault is marginal, it can appear to be an issue with the bulbs.

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